• Types And Uses Of Scaffolding Equipment
    Types And Uses Of Scaffolding Equipment Jul 16, 2024
        Construction scaffolding is a temporary structure at a construction site that is put up to help workers and supplies in high-altitude construction projects. It provides a safe and reliable base for construction workers to perform some kind of construction, renovation and maintenance operations efficiently and in small places. It's not just used to build the facade, but also for interior remodeling, installing electrical fixtures or other projects that involve work in the air.       The Main Components Of Scaffolding Equipment     1. Pole   The pole , also known as the standard, is the vertical support part of the scaffolding, carrying the vertical load of the entire structure. The pole is usually made of steel pipe, and its main function is to support the weight of the entire scaffolding and the load of construction personnel and materials above. The height of the pole can be adjusted and connected according to construction needs to ensure the stability and safety of the scaffolding. Poles are usually made of steel or aluminum, and if they are steel, they are either powder coated or galvanized. Poles come in a variety of sizes, with a standard outside diameter of 48.3 mm. The main difference between the two metal poles is the lighter weight of the aluminum tube.     2. Ledgers   The ledgers include large ledgers  and small ledgers, which are important scaffolding components that connect the vertical poles and provide horizontal support. The large ledgers is installed horizontally between the vertical poles to strengthen the scaffolding structure; the small ledgers connects the vertical poles and the large ledgers to further enhance the stability of the scaffolding. The installation of the ledgerss needs to be ensured to be firm to prevent the structure from loosening. The size of the ledgers is usually determined according to the design and requirements of the scaffolding system. The length of the standard ledgers usually corresponds to the width of the scaffolding board to ensure the stability and balance of the entire scaffolding structure.     3. Diagonal Bracing   Diagonal braces are used to enhance the overall stability of the scaffolding and prevent it from tilting or collapsing during use. Diagonal braces are usually installed between the vertical poles and the horizontal poles at a certain angle to increase the scaffolding's ability to resist lateral forces by increasing the rigidity of the structure. Proper installation of diagonal braces can effectively disperse the load and increase the safety of the scaffolding. ·  Internal diagonal brace : located on the inside of the scaffolding, connected between adjacent vertical poles and horizontal poles. ·  External braces : Located on the outside of the scaffold, usually used to provide additional support and stability.     4. Scaffolding Board   Scaffolding board is a platform for workers to walk and work on the scaffolding, usually made of wood or steel. Scaffolding should have sufficient strength and anti-slip properties to ensure the safety of workers when working at height. When installing scaffolding, make sure it is stable and firm, and check its status regularly to prevent breakage or displacement. The size of the scaffolding board is usually determined by the design and requirements of the scaffolding system. The standard size is usually 2.5 meters long and 0.3 meters wide.     5. Base   The base is an important scaffolding accessories, used to support and fix the scaffolding poles. The base is usually made of steel plates and placed on the ground to distribute the load of the poles; the base is generally adjustable to adjust the height and level of the scaffolding. Correct base setting is the key to ensure the stability and safety of the scaffolding. Scaffolding bases are suitable for ring lock scaffolding, Kwikstage scaffolding, cup lock scaffolding, scaffolding frame, tube and clamp scaffolding systems. The uprights or standards should be fitted to a steel base and this base should be a minimum of 150mm x 150mm x 6mm. This steel base should be used in all ground and concrete floor conditions and be a part of the tower, it should not be an optional extra.     6. Couplers And Clamps   Couplers and Clamps are actually scaffolding material used to assemble fixed scaffolding. Fixed scaffolding is a type of scaffolding that is assembled by connecting steel pipes with couplers. It includes two components: load-bearing and non-load-bearing:   Double Coupler two 48.3mm diameter steel pipes at a fixed right angle to resist tensile or compressive loads. Swivel Coupler Connect two steel pipes with a diameter of 48.3 mm at any angle Single Coupler Designed to secure putlogs and transoms to ledgers, but this accessory is not intended for load bearing. Sleeve Coupler Connect the two steel pipes end to end Gravlok Coupler Connect the steel pipe to the beam or crossbeam at a 90 degree angle     7. Protective Equipment And Safety Nets   Protective nets and safety nets are an important safety measure to protect workers and ensure that tools and materials do not fall from high places. At the same time, they can prevent accidents from happening, protect workers an isolate them. Protective nets are usually installed around the scaffolding to protect and isolate the workers, while the safety net is installed under the scaffolding in case a worker falls onto it. Proper installation and use of safety nets and protective nets can effectively reduce construction risks.     8. Ladders And Walkways   Ladders and walkways, which are accessed and used by employees, are means by which a vertical change in height might be negotiated. By having ladders and walkways in place, employees can move onto and off the scaffolding, while also creating a fluid stream of people moving throughout the space. A ladder is usually installed on the side of the scaffold and walkways are created using scaffold boards, meaning there is the possibility of ladders or lay boards being fixed to gain access to more than one level. The design and installation of ladders and walkways should meet safety standards to prevent slip and fall accidents.     9. Safety Buckles And Seat Belts   The safety buckles and safety belts are personal protective equipment that must be worn by workers when working at height to prevent falling. The safety buckle is typically linked to the fixed point of the scaffold, and the safety belt is tied around the waist and legs of the workers. The most important thing to remember when wearing and using the safety buckle and safety belt is to ensure they are intact, worn correctly and used correctly to protect the life of the workers.         Selection And Maintenance Of Scaffolding Equipment     1. Choose The Right Scaffolding Equipment Selecting the proper construction scaffolding is very important for the safety and efficiency of construction project. Here are some key points to consider when selecting the construction scaffolding.   Construction conditions: Project type: Different construction types have different requirements for scaffold. For example, high-rise buildings require high strength, fixed scaffold, while interior decoration may require mobile scaffold to be more appropriate. Construction height: Select the appropriate height and type of scaffold according to the construction height. High altitude work should also consider the carrying capacity and fall protection measures of the scaffold. Work area size: Determine the width and length of the scaffold based on the area that needs to be reached for work. Ensure that the scaffold structure and layout of the scaffold are selected in accordance to the requirements to reach all the work areas safely.   Quality and safety standards: Material Selection: Ensure the overall strength and robustness of the scaffold by selecting high-quality steel tubes, scaffolding planks, couplers, etc. The safety of the scaffold can be improved and the service life prolonged through the selection of high-quality materials. Manufacturing Standards: To gain assurance that equipment meets safety requirements in design, manufacture and use, purchase equipment which has been made in accordance with an international or national standard, for instance, EN 12810 and EN 12811. Certification and Inspection: To ensure quality and performance of scaffolding conformity certified and inspected equipment should be purchased. Haphazards should be detected and eliminated as soon as possible by regular inspection and maintenance.   Economical and practical: Cost consideration: When selecting scaffolding equipment, the equipment with a higher cost performance should be selected under the premise of ensuring safety and quality. In addition, the initial purchase cost, maintenance, and service life of the equipment should be paid attention to comprehensively. Flexibility and scalability: It is better to choose scaffolding parts with simple structure and easy installation and dismantling. To meet the needs of the project, scaffolding equipment with a modular design can be combined and expanded according to project needs.      2. Daily Maintenance Of Scaffolding Equipment Maintenance of scaffolding equipment is essential to ensure its long-term safe use. Here are some key steps for daily maintenance:   Inspection and maintenance methods: Check regularly: The scaffolding needs to be checked regularly, which includes model refinements, cross-element braces, snow braces, floors, purlins, and so on, to avoid any harm, distortion, or loss. Depending on the use and atmospheric environment, the review rate must be outlined. Greasing and servicing: Ensure that the scaffolding elements, such as model refinements and screws, are maintained regularly in order to avoid rust or seizing. The fitting sections must be sufficiently lubricated or coated with rust prevention fluid to ensure the adaptability, stability, and durability of the components. Sanitizing and servicing: Clean the scaffolding frequently, so as to keep them fresh. Prevent dust, dirt, or other materials like sand from causing any wear or loss to the scaffold by frequent cleaning. Modify the floor and the caution fencing regularly to ensure their usage and fall-protection safety features.   Common Problems and Solutions: Damaged Parts: Once you find malfunctioning or damaged parts, they should be repaired or replaced promptly to prevent any overall safety hazards related to the entire scaffolding structure. For any replacement parts needed they must meet the original required specifications and standard of the original part. Wobbly and Warped: It is necessary to continually evaluate the firmness of the joints and fasteners and any components that are loose should be tightened in a timely manner. Damaged or deformed steel pipes and scaffolding boards should be replaced or repaired in order to assure the structural integrity of the scaffold. Safety Appliances: Safety and protective nets should be examined at regular intervals to make sure they remain in functional condition and unbroken, and if a problem is identified they must be replaced properly. Check the seat belt, life belt and other safety appliances to make sure the service life and function are adequate for use, and if it is not the case implement a process to replace them properly.       Common Types Of Scaffolding     Fixed scaffolding Modular scaffolding Mobile scaffolding Suspended scaffolding       In conclusion       Scaffolding is a significant part of the building process. If scaffolding is used, selected and maintained correctly, construction efficiency is promoted and the safety of workers can be maximized. By understanding scaffolding accessories’s fundamental principles, primary components, safety use guidelines, and maintenance requirements, construction organizations can comprehensively take measures to ensure safety and prevent accidents, leading to the successful progression of construction projects.        FAQ   What Does A Scaffolder Need? Scaffolders must be able to understand engineering drawings, be proficient in the use of various tools, and have received professional training.   What Tools Are Used In Scaffolding? The tools used in scaffolding include scaffolding tubes, fasteners, scaffolding boards, scaffolding nets and scaffolding accessories.   Is Scaffolding An Equipment? Scaffolding is a piece of equipment that provides temporary support and a platform for construction workers.         Relevant Information   How To Become A Scaffolder --- GOCONSTRUCT A Guide To Scaffold Use In The Construction Industry --- OSHA Scaffolding & Construction Updates --- SIMIAN
  • A Comprehensive Guide to Scaffolding Tube Weight
    A Comprehensive Guide to Scaffolding Tube Weight Feb 20, 2025
    Understanding the weight of scaffolding tubes is crucial for their safe and reliable construction. This will affect many issues relating to stability and portability. This article explains the weight of scaffolding tubes of different materials and how to select them.     Scaffolding Tube Weight   The overall safety, usability, and performance of scaffolding systems are dependent on the methods of weighting the scaffold tubes. The weight of a scaffolding tube is determined by its material, size, thickness, and length, such that a trade-off between strength and stability is in order while selecting an option for the fabrication of steel scaffolding tubes to meet all requirements.   Typical Weights of Common Scaffolding Tubes   Material Diameter (mm) Wall Thickness (mm) Weight per Meter (kg) Weight of 20-foot  Steel 48.3 3.2 4.1 24.6 Galvanized Steel  48.3 3.2 4.2 (slightly heavier) 25.2 Aluminum 48.3 4.0 1.8 10.8   These standard weights are approximate and may vary slightly due to manufacturing tolerances and coatings such as galvanizing.     Common Materials and How They Affect Weight   1. Scaffolding Tubes Made from Steel: These are generally around 39 to 41 pounds per 20-foot tube. The features and uses consist of high tensile strength, thus they are being utilized mostly for heavy-duty applications. 2. Galvanized Steel Tubes: A little heavier compared to normal steel because of the galvanized covering. The advantages are better resistance to rust and better endurance. 3. Aluminum Tubes: General weight is about 18 to 20 pounds per 20-foot tube. The advantages include lightness, and resistance and are ideal for projects that require easy movement.     Why is Scaffolding Tube Weight So Important?     Scaffolding tube weights play a critical role in determining the appropriate system for safety, performance, and cost-effectiveness.   Structural Safety and Stability Heavier scaffolding tubes provide the safety and stability needed for any high-rise, multi-story construction project. However, they may also present some challenges of handling. Heavier tubes are best suited in cases of heavy loads, such as those created by masonry or large equipment, where a stable system is particularly useful when there are heavy winds.   Portability and Ease of Assembly The systems typically include aluminum or thin-walled tubing that allows for easy movement and assembly. The result is a reduction in transportation expenses and, therefore, time spent setting up. Aluminum scaffolding holds preferred worldwide for any maintenance and mobile scaffolding due to its excellent portability.   Load-carrying Capacity   The carrying capacity of scaffolding tubes is dependent on their weight; heavyweight steel tubes with thicker walls can support greater loads than lighter aluminum tubes. It is important to plan scaffolding for heavy construction tasks such as concrete pouring or lifting of masonry materials or large equipment.     Calculating Scaffolding Tube Weight   The weight of scaffolding tubes depends upon: Diameter: A standard scaffolding tube typically has an outside diameter of 48.3 mm (1.9 in). Wall Thickness: Typical wall thicknesses are 3.2 mm (40 gauge) and 4.0 mm (80 gauge). Length: Standard lengths are 6 ft, 10 ft or 20 ft. Weight Calculation: To determine its weight: Weight = Volume of the tubing by density of the material.   For Instance: A 20-ft long and 48.3 mm diameter tube with a 3.2 mm wall thickness would weigh approximately 40 lbs.     Custom Scaffolding Pipes Weight Solutions for Sale     Among the premier scaffolding makers, AJ Building provides: Custom Sizes: Custom-made tubes available in any length or diameter of your preference. Material Options: Choose from steel, aluminum, and galvanized steel for an optimal balance of weight and performance. Custom Shapes: Specialized tubes for uniquely designed scaffolding.     Advantages and Disadvantages of Heavy Duty Scaffolding Steel Tubes   Heavy Duty Scaffolding Tubes are one of the major components for constructing a heavy-duty scaffolding system, which is capable of bearing a heavy load.   Advantages: High Load Capacity: Heavy-duty scaffolding tubes are made of either steel or galvanized steel and prevent bending and breaking. They are built to be capable of bearing heavy weights. Long Life: Heavy-duty scaffolding pipes are commonly made from strong materials, which gives them the ability to be used frequently and for prolonged periods. Wide Range of Functions: These tubes can be used in almost all types of scaffold constructions, from simple to complex scaffold designs. They can be easily changed as per the job requirements. Safe: The heavy-duty scaffolding pipes have a stable and reliable support force, which makes the working environment safer and minimizes any potential failures of scaffolding that may lead to accidents.   Disadvantages: High Costs: Heavy-duty scaffolding pipes are exponentially more expensive than standard scaffolding pipes since it's the quality of materials and the process that makes the final product. High Shipping, Handling, and Storage Costs: These pipes are heavy and occupy more space compared to lighter scaffolding. Complex Assembly: The assembly of scaffolding is usually done with heavy pipes and generally requires expert and qualified labor. Assembling these may be complex, which would take more time and labor costs.     Advantages and Disadvantages of Lightweight scaffolding Steel Pipes   Advantages: Easy to Carry and Assemble: Lightweight steel pipes are less cumbersome to carry and erect by workers, thereby reducing the labor intensity of workers and increasing project construction efficiency. Greatly Reduced Cost: Because lightweight steel pipes weigh less, the cost of transport and storage is lower than that of heavy steel pipes, thus costing less overall for construction projects. Flexibility and Versatility: Easily suitable for a myriad of short-term or small engineering projects that require quick erecting and dismantling, maintenance projects, and low-rise building constructions. Environmentally Friendly and Energy-saving: The use of lightweight steel pipes requires lesser quantities of materials and is lower in carbon and more environmentally friendly, which supports the concept of sustainability.   Disadvantages: Low Load Capacity: Lightweight steel pipes are weak in load-bearing capability compared to heavy steel pipes, and are unsuitable for high-load and large-span construction projects-this reality limits their use cases. Fragility and Short Life: Thin wall sections in light steel pipes make them more prone to physical damage, thus experience a reduced service life-especially when they undergo frequent manipulation against high-impact springs. Instability: Being not as caustically responsible to torsion and other seismic forces on-site, lightweight steel tube scaffolding is not tolerant on sites with heavy winds and vibrations.     Conclusion   Knowledge of scaffolding tube weight is essential to safety and project pragmatism. Depending on whether you want lightweight and moveable or heavy and massively stable tubes, any information is useful as long as it is to your advantage.   AJ Building will tailor-made scaffolding tubing to fit your project specifications in every detail. Contact us immediately if you have any such needs.     FAQ What is the standard weight of a scaffolding tube? The weight of a scaffolding tube depends on its material, length, and wall thickness. For galvanized steel tubes:   48.3mm (1.9-inch) OD, 3.2mm thickness: ~3.56 kg per meter   48.3mm OD, 4.0mm thickness: ~4.42 kg per meter   Other sizes: Custom specifications may have different weights.     How do I calculate the total weight of scaffolding tubes for my project?   To calculate the total weight:   Weight per meter (kg) × Tube length (m) × Number of tubes = Total weight (kg)   For example, if using 3.2mm thick tubes with 6 meters length and 50 pieces, the total weight would be:   3.56 kg/m × 6 m × 50 = 1,068 kg     More Information   How to calculate scaffolding quantity --Quora Weight of scaffolding BRAND NEW --Scaffolders Forum    
  • Understanding Scaffolding Coupler Types for Construction
    Understanding Scaffolding Coupler Types for Construction Apr 25, 2025
    Scaffolding fittings are components that join scaffold tubes together. Scaffolding fittings are considered the "working" parts of temporary structures constructed for a particualr purpose whether based around construction, maintenace, repair or events. Scaffolding fittings are manufactured from strong materials, commonly galvanized steel or aluminum, so they maintain structural integrity when it is expected to support scaffolder, tools and materials at heights. It is a flexible building system and detach and create a innumerous does and it has been designed to accommodate a pocket of outputs, such as simply renovating a home, developing complex temporary structures for heavy infrastructure building developments, or an outdoor event. Appreciating the type of application can have a huge impact on project efficiency and worker safety (this is on everybody's mind). Recognising what each fit out is and the intended use and limits would ensure you safely limit confusion and misunderstandings and industry regulaitons compliance.         Scaffolding Couplers Types   1. Swivel Couplers   Swivel couplers join two scaffold tubes with the same compression function as other coupler types, but with the added ability to connect two tubes at any angle. Because of the ability to hook up directly to a diagonal or un-conventional connection to the braced structure, swivel couplings are used in almost all scaffolding situations because swivel couplings can provide secured overall stability to an entire structure. Swivel couplings are usually used as a component of a bracing system. Design: Swivel coupler designed with a pivoting point so that connections can turn on a full 360 degree axis. Applications: typical on diagonal bracing, or curved scaffold structures and non-standard scaffold layout. Benefits: flexibility in design with any project variability.   2. Right-Angle Couplers   Right angle couplers, also called double couplers, connect two tubes at a defined 90-degree right and angle with a high load capacity, which is why they are a staple of standard scaffolding grids. Design: Two fixed clamps allow for perpendicular connections. Application: To connect horizontal ledgers to vertical standards in rectangular structures. Advantages: High levels of strength and stability for heavy structures.   3. Sleeve Couplers   Sleeve couplers connect two tubes from end to end and will essentially extend the length of a tube. They are a must-have when making long runs in large-scaffolding systems. Design: A tubular sleeve that is fitted over the ends of the tube and fastened with bolts. Uses: Extending horizontal or vertical tubes in large-scale scaffolding Benefits: Adding length without loss of strength!   4. Putlog Couplers   Putlog couplers are used to connect putlog tubes (horizontal supports) to ledger tubes for placing scaffold boards. Putlog couplers are essential when forming a secure working platform. Design: A single clamp that clamps the putlog tube to the ledger. Uses: To secure scaffold boards to the main structure. Advantages: Makes platform assembly easier for safe worker usage.   5. Beam Couplers   Beam couplers are used to secure scaffold tubes in place onto steel beams joining scaffolding to existing elements. Beam couplers are commonly used within industrial and infrastructure operations. Design: A clamp which secures both a tube and a flange of a beam. Application: Joining scaffolds onto steel structures (e.g. bridges or factories). Benefits: Secure anchorage to non-tubular structures.   6. The Role of Board Retaining Couplers   Board retaining couplers lock scaffold boards in place, limiting slippage or movement of boards, which is essential for jand safer platforms. Design: It is a clamp which 'locks on' to board so it does not move and is secure to the scaffold frame. Use: Stability of working platforms in high traffic areas. Benefits: Reducing the risk of boards moving is an additional layer of safety.   7. Joint Pin Couplers   Joint pin couplers create two tubes that are connected internally together end-to-end. They hold the tubing in a straight alignment with no external features as to interfere with the overall design. They are used primarily when the connecting area is restricted in space or some other aesthetic-related concern. Design: An internal pin which fits inside the tube end (both ends) using a locking mechanism to secure the connection. Use: To create flush connections when little space is present. Advantages: Clean and unobtrusive joints create a simple and clean design solution.   8. Half Couplers   Half couplers are a type of coupling that fix one tube to a position (i.e. to a wall, or to a column) which provides a secure attachment point for the free end of the scaffold. Design: A single clamp that has a base so it can attach firmly to a surface. Applications: Connections of scaffoldings to buildings or similar elements. Functions: secure attachment to non-scaffold structure.   9. Limpet Couplers   Limpet couplers are made of light materials and are intended for low-load applications, such as securing scaffold boards or temporary barriers. Design: A small clamp with a straightforward and simple locking mechanism. Applications: Intended for temporary or light scaffolding setups in width. Advantages: very easy to use, inexpensive given the size of typical projects.   10. Ladder Couplers   A ladder couplers is used to attach a ladder to a scaffold structure to ensure a means of safe and stable access for workers. Design: A clamp that connects ladder rungs to scaffold tubes. Applications: To attach ladders for vertical access. Benefits: Allows for better mobility and safety for workers.   11. Fencing Couplers   Fencing couplers let you attach mesh, netting or barriers to scaffold tubes for protective barriers or debris shields. Design: Clamp has flexible components, such as netting. Applications: Installing safety barriers or debris protection. Benefits: Provides containment and therefore increases site safety.         Applications of Scaffolding Couplers   Construction: Assist with the erecting of buildings, bridges and skyscrapers using right angle couplers and swivel couplers. Maintenance: Use half couplers to stabilize cleaning, painting, or maintenance on a high-rise. Events: Use limpet and fencing couplers to create temporary stages, seating, or lighting for events and concerts. Shipbuilding/Offshore: Provide stable platforms using Beam couplers, in a shipyard or offshore situation. Industrial: Use sleeve and joint pin couplers in factory or power plant maintenance.         Safety Considerations for Scaffolding Couplers   Inspections: Inspect the connectors for signs of wear, corrosion, or damage before every use and replace any faulty parts. Certified Components: Use connectors that meet standards such as EN74 or BS1139. Installation: Tighten to the manufacture specifications for torque and not more or less than that specifications. Load Limits: Respect the load limits of the connector to not create a failure. Training: Train all workers who will be assembling and managing safety on the site. Environmental Factors: Consider any forms of environmental consideration such as wind rain or vibrations. Swivel connectors are especially important in bracing to create stability. Monitoring: Identify the risk of connectors loosening or fatigue while the project is ongoing. Regular site inspections.       Maintaining Scaffolding Couplers   Cleaning: Remove dirt or debris with a wire brush or pressure washer.   Storage: Keep in dry, ventilated areas. Apply protective coatings for steel couplers.   Lubrication: Lubricate moving parts, like swivel coupler pivots, to prevent seizing.   Nspections: Check for wear or damage before and after use, especially load-bearing couplers.   Repairs: Treat minor rust with anti-corrosion sprays; replace severely damaged couplers.   Guidelines: Follow manufacturer’s maintenance instructions for specific types.   Inventory: Organize couplers by type and condition for efficient inspections.           Choosing Scaffolding Couplers   Project Scope: Use robust couplers (e.g., right-angle, sleeve) for large projects; lighter ones (e.g., limpet) for temporary setups.   Environment: Choose corrosion-resistant materials (galvanized steel, aluminum) for humid or coastal areas.   Load Needs: Opt for high-capacity couplers for heavy-duty projects.   Compliance: Ensure couplers meet local standards (e.g., OSHA, EN74) for safety and legality.         Conclusion   Scaffolding couplers are the unsung heroes of safe and efficient construction, maintenance, and industrial projects. From the flexible swivel coupler to the sturdy right-angle coupler, each type plays a vital role in creating reliable scaffolding systems. By understanding their applications, prioritizing safety, and committing to regular maintenance, you can maximize their performance and ensure worker safety. Whether you’re a contractor, project manager, or safety officer, this guide equips you with the knowledge to make informed decisions about these critical components.          FAQ   Are scaffolding couplers compatible with all scaffold tubes? Most couplers are designed for standard tube sizes (e.g., 48.3mm diameter). Always check specifications for compatibility with your scaffolding system.   Can scaffolding coupler types affect project safety? Yes, using the correct coupler type ensures structural stability. Always follow manufacturer guidelines and industry standards (e.g., EN74 or OSHA).       Read More   Seven Fundamental Parts of a Scaffold —— Avontus Scaffolding Parts Explained —— Humanfocus  

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